Rice starch-based emulsion gels containing lemon and oregano essential oils: Structure, rheology, and antimicrobial performance

Francine Tavares da Silva, Maria Espert Tortajada, Glória Caroline Paz Gonçalves, Rosane Lopes Crizel, Eliezer Avila Gandra, María Teresa Sanz Taberner, Elessandra da Rosa Zavareze, Alvaro Renato Guerra Dias

Abstract

The growing demand for sustainable structured lipid systems has encouraged the valorization of agro-industrial by-products as functional food ingredients. This study prepared and characterized rice starch-based emulsion gels containing rice bran oil, rice lecithin, and essential oils (EOs). The base formulation consisted of rice bran oil (40%, w/w), water (40%, w/w), broken-rice starch (14%, w/w), and rice lecithin (6%, w/w). Sicilian lemon (Citrus limon) essential oil (LEO) and oregano (Origanum vulgare) essential oil (OEO) were incorporated at 10% and 20% (w/w, based on dry starch mass). Gas chromatography–mass spectrometry identified D-limonene (61.3%) and carvacrol (64.1%) as the major compounds in LEO and OEO, respectively. Confocal laser scanning microscopy showed a heterogeneous distribution of fluorescent lipid-rich domains in all formulations. The samples remained visually stable during refrigerated storage, whereas oil loss after centrifugation depended on EO type, concentration, and storage time. All formulations exhibited non-Newtonian shear-thinning behavior and a predominantly elastic response, with apparent viscosity data being satisfactorily described by the Carreau model. The OEO 20% formulation showed lower hardness, zero-shear viscosity, and storage modulus than the other formulations. The emulsion gels containing EO exhibited antimicrobial activity against Staphylococcus aureus and Escherichia coli. OEO 20% produced the greatest reduction in S. aureus counts, while all EO-containing formulations reduced E. coli counts to below the limit of quantification. These results demonstrate that EO type and concentration affected the physical, rheological, and antimicrobial properties of rice starch-based emulsion gels and provide a basis for selecting formulations for future evaluation in food matrices.